Zotefoam new closed cell OSU grade foam, ZOTEK F OSU XR

Zotefoams has released its latest closed cell OSU grade foam, ZOTEK F OSU XR, as the company extends its High-Performance Product (HPP) line.

Zotefoams’ latest polyvinylidene fluoride (PVDF) foam, ZOTEK F XR, is an extra-rigid closed cell crosslinked foam available in densities of 120 and 150 kg/m3. Complementing the flexible, semi-rigid and rigid grades already available in the ZOTEK F OSU range, the introduction of XR significantly extends Zotefoams’ scope of application in aircraft interiors as it has structural and semi-structural capabilities: ZOTEK F is already used extensively by leading aircraft manufacturers for window seals, soft-touch trim, close-outs, insulation, carpet underlay and environmental control systems due to its light weight, ease of processing and its frequent suitability to replace composite materials. The material also meets all relevant aviation standards, offering outstanding fire, smoke and toxicity (FST) ratings.

“With the introduction of the XR grade, we are extending the weight-saving benefits of the ZOTEK F OSU range to locations such as the interior of seat pods, stowage lockers, rigid armrests and tray tables, reducing weight by as much as 70% on a like-for-like basis,” says James Bridges, Director of High-Performance Products at Zotefoams.

Grades of ZOTEK F can be laminated together to create a single material that is rigid on one side and soft/flexible on the other and can be formed into curves and complex shapes, opening up opportunities for design teams looking to bring individuality and extra comfort to cabin interiors.

With the carbon footprint of air travel firmly in the spotlight, the potential weight savings achievable by replacing solid thermoplastic and silicon components with ZOTEK F are particularly attractive. The exceptional rigidity properties of ZOTEK F OSU XR also significantly reduce noise vibration when replacing thinner thermoplastics.

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